For brevity, details for FL, FB, and BG are shown in this paper, followed by a comparison of performance results between (FL, FB, BG) and (FL, FB, BG, IL, FIL). Univariate hypothesis testing was performed taking advantage of the existence of normal probability distribution. This study focused on the use of five-foot measurement namely, foot length (FL), foot breadth (FB), foot’s ball girth (BG), instep length (IL), and fibulare instep length (FIL). Standard statistical methods involving the Multivariate Normal distribution are used in a novel process of addressing issues related to the creation of a shoe sizing system, in particular, the problem of defining categories of shoe sizes. This problem is created by the absence of a Malaysian women shoe sizing system. The Malaysian women population frequently face the problem of finding the best fitting shoes. These results suggest ways to produce smart EMG suits in response to impending automation and mass customization of the clothing manufacturing system. The current study proposes a methodology to develop body-size dependent equations and patterns of a smart EMG suit with well-located electrodes using 3D scan data. As a final step, a customized pattern of a smart EMG suit was developed virtually. The results suggest that several line segments of the patterns can be substituted by size-dependent equations for the electrodes in place. The current study explored the EMG measurement locations of nine muscles and analyzed them in association with various anthropometric points and even postures based on the 3D body scan data. Moreover, a systematic process to construct anatomically validated smart clothing digitally should be performed to facilitate the application of a mass-customized manufacturing system. Accurately located EMG electrodes in the clothing support the reliability and usefulness of the products. On the other hand, there is a lack of knowledge on the way to specify the electrode locations on the clothing pattern. According to recent trends, smart clothing products that can receive electromyography (EMG) signals during the wearer’s muscle activity are being developed and commercialized.
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